How are aflatoxin and quality control records entered into the system?

The quality control module supports sample registration and analysis result entry at defined checkpoints. Non-conforming lots are automatically quarantined by the system and removed from the dispatch workflow. The entire process is digital and fully traceable.

Is separate software needed for CBAM carbon reporting?

No. ZTO Fabrika's export module already processes lot-level carbon footprint data. CBAM-compliant output can be generated without any additional reporting tool.

Can ZTO Fabrika integrate with our existing ERP or accounting system?

Yes. The platform supports integration with widely used enterprise systems including SAP and Logo. Integration scope and method are defined at the start of the project.

Which processing stages does yield tracking cover?

Yield tracking covers every stage from raw intake through cracking, sorting, roasting and packaging. Loss and waste rates are reported in real time at each step.

How long does implementation typically take?

Implementation time varies based on facility size and existing infrastructure. Pre-configured hazelnut-sector workflows significantly shorten both deployment and on-site adaptation.

How does the system handle peak seasonal load?

ZTO Fabrika is built on cloud-based SaaS infrastructure. Capacity scales automatically during seasonal intake peaks, ensuring consistent performance throughout the harvest period.

Software de Procesamiento y Trazabilidad de Exportación de Avellana

Solución ERP especializada para plantas descascarilladoras y procesadoras de avellana. Control de rendimientos, humedad, eliminación de aflatoxinas y documentación de exportación.

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Gestión Especializada para Procesadoras de Avellana

El procesamiento de la avellana exige un control riguroso del rendimiento de cáscara a grano y análisis de aflatoxinas.

ZTO Fabrika asegura la trazabilidad desde la recepción en saco hasta el producto tostado o repelado final.

Pesaje y recepción de avellana con cáscara
Análisis de rendimiento de descascarillado
Registro de análisis de laboratorio de aflatoxinas
Control de procesos de tostado y envasado

¿Cómo funcionan la recepción, el almacenamiento y el seguimiento del rendimiento?

ZTO Fabrika creates lot-level records at intake, capturing orchard origin, carrier, moisture content and weight in real time. Warehouse stock positions are always current, and FIFO/FEFO rotation rules are enforced automatically.

The yield module measures input and output at every cracking, sorting and packaging stage. Field-validated results include up to 18% efficiency gains and 90% error reduction. With 7,500+ processed lots of platform experience, the workflows are mature and production-ready.

Lot traceability means that in any recall scenario, the system instantly identifies which output came from which intake lot — a capability that both regulators and international buyers increasingly require.

Lot-level intake: orchard, carrier, moisture, weight
Real-time yield measurement at cracking and sorting
Automated FIFO/FEFO warehouse rotation
Instant recall traceability across all output lots

¿Cómo se gestionan el control de calidad y la seguridad alimentaria?

In hazelnut export, quality control — particularly aflatoxin and moisture management — is a non-negotiable compliance area. ZTO Fabrika embeds control checkpoints directly into the processing workflow: sample registration, analysis result entry and non-conforming lot quarantine are all handled digitally.

Document flows advance in parallel with inspection results, reducing pre-export preparation time. Non-conforming lots cannot be inadvertently included in a shipment because the system enforces blocking rules at the dispatch stage.

Integrated quality checkpoint and sample tracking
Non-conforming lot quarantine and dispatch blocking
Analysis documents linked to lot records
Pre-export compliance checklist

Trazabilidad de exportación y carbono: ¿está preparado para el CBAM?

Turkey's position as the world's leading hazelnut producer means that exporters must consistently meet the traceability and sustainability requirements of EU buyers and beyond. ZTO Fabrika integrates carbon footprint reporting — based on a 0.42 kg CO2e/kg reference figure — directly into export documentation.

For facilities exporting to the EU under CBAM (Carbon Border Adjustment Mechanism), embedded carbon reporting infrastructure is ready out of the box. African exporters in Egypt, Morocco and Tunisia also benefit from digital traceability records that satisfy international buyer requirements.

End-to-end traceability from farm to shelf is no longer just a regulatory checkbox — it is a competitive differentiator that builds buyer trust and protects brand value in premium markets.

Lot-level carbon footprint calculation
CBAM-compliant export document output
Digital traceability reports for international buyers
Multi-language document support for African and EU markets

¿Qué es ZTO Fabrika y qué aporta al sector de la avellana?

ZTO Fabrika is a digital factory operating system that unifies ERP, MES, Finance and IoT in a single SaaS platform for agricultural and food producers, creating a digital twin of the factory. Developed by Zamir Teknoloji at Mersin Agropark, the platform encodes 16 years of sector experience into configurable workflows.

Hazelnut-specific process workflows arrive pre-configured on the platform, shortening deployment and field adaptation time. Integration with existing enterprise systems such as SAP or Logo is supported where required.

Preguntas frecuentes

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Páginas relacionadas

Trazabilidad & QR Carbono & CBAM Software ERP Alimentario

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