Программное Обеспечение Переработки и Экспортного Учета Фундука

Отраслевое решение для заводов по очистке и переработке фундука. Контроль влажности, выхода ядра, лабораторного анализа на афлатоксины и формирование экспортной документации.

Автоматизация Заводов по Переработке Фундука

Переработка фундука требует строгого контроля влажности, выхода чистого ядра и лабораторного контроля афлатоксинов.

ZTO Fabrika обеспечивает учет от мешков с неочищенным орехом до коробок с обжаренным ядром.

• Приемка и взвешивание фундука в скорлупе
• Расчет выхода ядра и лома
• Лабораторный учет анализов на афлатоксины
• Контроль обжарочных линий и упаковки

Как работают приёмка, хранение и отслеживание выхода продукции?

ZTO Fabrika creates lot-level records at intake, capturing orchard origin, carrier, moisture content and weight in real time. Warehouse stock positions are always current, and FIFO/FEFO rotation rules are enforced automatically.

The yield module measures input and output at every cracking, sorting and packaging stage. Field-validated results include up to 18% efficiency gains and 90% error reduction. With 7,500+ processed lots of platform experience, the workflows are mature and production-ready.

Lot traceability means that in any recall scenario, the system instantly identifies which output came from which intake lot — a capability that both regulators and international buyers increasingly require.

• Lot-level intake: orchard, carrier, moisture, weight
• Real-time yield measurement at cracking and sorting
• Automated FIFO/FEFO warehouse rotation
• Instant recall traceability across all output lots

Как управляются контроль качества и пищевая безопасность?

In hazelnut export, quality control — particularly aflatoxin and moisture management — is a non-negotiable compliance area. ZTO Fabrika embeds control checkpoints directly into the processing workflow: sample registration, analysis result entry and non-conforming lot quarantine are all handled digitally.

Document flows advance in parallel with inspection results, reducing pre-export preparation time. Non-conforming lots cannot be inadvertently included in a shipment because the system enforces blocking rules at the dispatch stage.

• Integrated quality checkpoint and sample tracking
• Non-conforming lot quarantine and dispatch blocking
• Analysis documents linked to lot records
• Pre-export compliance checklist

Экспортная прослеживаемость и углеродный след: готовы ли вы к CBAM?

Turkey's position as the world's leading hazelnut producer means that exporters must consistently meet the traceability and sustainability requirements of EU buyers and beyond. ZTO Fabrika integrates carbon footprint reporting — based on a 0.42 kg CO2e/kg reference figure — directly into export documentation.

For facilities exporting to the EU under CBAM (Carbon Border Adjustment Mechanism), embedded carbon reporting infrastructure is ready out of the box. African exporters in Egypt, Morocco and Tunisia also benefit from digital traceability records that satisfy international buyer requirements.

End-to-end traceability from farm to shelf is no longer just a regulatory checkbox — it is a competitive differentiator that builds buyer trust and protects brand value in premium markets.

• Lot-level carbon footprint calculation
• CBAM-compliant export document output
• Digital traceability reports for international buyers
• Multi-language document support for African and EU markets

Что такое ZTO Fabrika и что она даёт отрасли переработки фундука?

ZTO Fabrika is a digital factory operating system that unifies ERP, MES, Finance and IoT in a single SaaS platform for agricultural and food producers, creating a digital twin of the factory. Developed by Zamir Teknoloji at Mersin Agropark, the platform encodes 16 years of sector experience into configurable workflows.

Hazelnut-specific process workflows arrive pre-configured on the platform, shortening deployment and field adaptation time. Integration with existing enterprise systems such as SAP or Logo is supported where required.

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