Программное Обеспечение Учета Производства и Прослеживаемости Оливкового Масла

Специализированная ERP-система для маслодельных заводов и фасовочных производств оливкового масла. Автоматизация взвешивания оливок, лабораторных анализов кислотности, отжима и розлива.

Отраслевой Учет для Маслодельных Предприятий

Производство оливкового масла требует учета выхода масла при отжиме и кислотности в емкостях.

ZTO Fabrika связывает весовой контроль оливок с анализами и резервуарным парком вплоть до розлива.

• Взвешивание и партионный учет оливок
• Учет показателей кислотности и перекисного числа
• Управление парком емкостей из нержавеющей стали
• Прослеживаемость линий розлива и маркировки

От приёмки оливок до розлива: как работает отслеживание себестоимости и выхода продукции?

ZTO Fabrika registers each olive batch together with grower and orchard data. Weighing, moisture measurement, and incoming quality checks are recorded digitally, eliminating paper logs at the intake point.

On the pressing line, processed kilograms, oil output, and pomace volumes are monitored in real time. The platform calculates actual yield per batch and instantly alerts operators when yield deviates from the expected baseline.

Every step from storage tanks through bottling and labeling is captured in the system. The origin orchard, harvest date, and processing parameters of any bottle can be reported in seconds. Field-validated data supports up to 18% productivity improvement.

• Grower- and orchard-level raw material intake with weighing integration
• Real-time pressing yield calculation and deviation alerts
• Full tank – batch – bottle traceability chain
• Actual cost per batch: raw material, energy, and labor automatically allocated

Управление качеством и сертификацией: кислотность, сбор урожая и органический учёт

Olive oil quality depends heavily on harvest timing and post-pressing conditions. ZTO Fabrika records acidity, peroxide value, and sensory analysis results in a digital quality log linked to each batch.

For organic certification or PDO/PGI processes, auditors can receive the full batch history, input records, and process parameters in a single report. Documented results show up to 90% reduction in documentation errors.

When a quality deviation is detected, the system automatically flags the affected batches and notifies responsible users, enabling fast response in product recall scenarios.

• Acidity, peroxide value, moisture — digital record per batch
• Audit-ready report for organic, PDO, and PGI certification
• Label validation linked to harvest date and variety
• Instant quality deviation alert and batch lock

Углеродный след и экспорт в ЕС: поддержка соответствия CBAM

The EU Carbon Border Adjustment Mechanism (CBAM) and growing sustainability demands require olive oil exporters to provide product-level carbon data. ZTO Fabrika supports carbon footprint calculations using energy consumption and process data from the facility.

For facilities in Turkey, Morocco, and Tunisia exporting to the EU market, the platform generates the traceability documentation, sustainability reports, and batch-level emissions data that European buyers and customs authorities require.

ZTO Fabrika's architecture is built on 16 years of sector experience and has been refined through more than 7,500 processed batches across agri-food operations.

• Energy consumption linked to per-batch carbon calculation support
• CBAM documentation preparation module
• Traceability report export for EU buyers
• ESG data dashboard for investors and auditors

Почему ZTO Fabrika отличается от обычных ERP-систем?

ZTO Fabrika is a digital factory operating system that combines ERP, MES, Finance, and IoT in a single SaaS platform for agricultural and food producers, building the digital twin of the factory. A conventional ERP only records data; ZTO Fabrika creates the real-time operating dashboard of the olive oil facility.

IoT sensor integration enables live monitoring of tank temperature, filling line speed, and energy consumption. The Finance module automatically reflects production costs in accounting records. All of this is managed from a single SaaS platform with one login.

Developer Zamir Teknoloji, based at Mersin Agropark, built the platform by learning from real-world sector workflows. The promise of 'Your Factory's Digital Twin' is the operational philosophy behind every module.

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